Showing posts with label Disclaimer2000. Show all posts
Showing posts with label Disclaimer2000. Show all posts

Monday, 17 June 2019

Disclaimer2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 640402 Date: 060201


A/C Replacement Compressor Information Insert



SI B 64 04 02



Heating and Air Conditioning



February 2006



Technical Service



This Service Information bulletin supersedes Advance S.I. B64 04 02 dated December 2002. The content of the Service Information is unchanged.



SUBJECT



Replacement A/C Compressor Information Insert



MODEL



ALL



SITUATION



When replacing an Air Conditioning compressor, there is an information page inside the parts box that gives conflicting information about replacing



the receiver/dryer.



CAUSE



The supplying vendor for the compressor inserts a page that contains generic information about re~acement A/C compressors~



CORRECTION



476



If you receive a compressor with the insert page shown, inside the replacement compressor box, disregard these instructions. The receiver dryer



should only be replaced under the following conditions as outlined in the TIS repair instructions RA 64 53.....



^ If the compressor has caused contamination of the refrigerant with fillings or shavings.



^ If the vehicle comes in with a system leak or complete loss of refrigerant.



^ If the refrigerant circuit has been opened up for a period exceeding 24 hours.

Saturday, 15 June 2019

Disclaimer2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 612306 Date: 061001


Electrical - Battery Chager Causes Fault Codes to Set



SI B 61 23 06



October 2006



General Electrical Systems



Technical Service



This Service Information bulletin supersedes S.M. B61 204 03 dated November 2003.



SUBJECT



Battery Charger Cause Faults to be Set



528



MODEL



Vehicles with an Intelligent Battery Sensor (IBS), including E60



SITUATION



The battery charger is connected directly to the battery. If the battery is connected directly to the battery, the IBS senses current being drawn by the



vehicle electrical system, but with a battery voltage that remains constant. This causes faults to be set.



INFORMATION



When using the battery charger on a vehicle with an IBS, the battery charger must be connected to the battery terminal under the hood.

Wednesday, 12 June 2019

Disclaimer2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 111206 Date: 061001


Engine Controls - Temp Gauge Goes To Red/No Overheat



SI B 11 11 06



Engine



October 2006



Technical Service



This Service Information bulletin supersedes S.M. B11 201 03 dated February 2003.



SUBJECT



M52TU M54 DME FC 222



MODEL



E53, E39, E46, E36/7 (Z3) with M52TU, M54 up to 01/03



SITUATION



During prolonged warm-up, when ambient temperatures is below -10 C and full heat or defrost is selected, engine temperature gauge goes to red.



Engine does not overheat. Possible additional faults: EGS 148 (94) CAN Engine Temp.



CAUSE



Possible software calibration in DME.



PROCEDURE



The improved DME software was introduced since DIS CD V32 with update 1.



On a customer complaint basis, reprogram DME with the current version of Progman. Do not replace thermostat or other components.



WARRANTY INFORMATION



Covered under the terms of the BMW New Vehicle Limited Warranty.



Defect Code Refer to KSD



Labor Operation: Refer to KSD



Labor Allowance: Refer to KSD

DISCLAIMER2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 110500 Date: 000601


Oil Pan/Filter Housing - Buzzing, Rattling Noise



GROUP 11



Engine



Bulletin Number



11 05 00



Woodcliff Lake, NJ



June 2000



Service Engineering



SUBJECT:



Buzzing / Rattling Noise from Engine Compartment



MODELS:



Z3 with M52TU engine from 9/98 up to 1/2000 production



E46 with M52TU engine from 9/98 up to 1/2000 production



155



E39 with M52TU engine from 9/98 up to 1/2000 production



Situation:



A buzzing or rattling noise may be heard coming from the front oil pan and oil filter housing support areas of the engine on some M52TU powered



vehicles.



The noise is most noticeable when all of the following conditions exist:



* During the engine warm up phase



* Engine speed at 1200 to 2000 rpm steady speed or during acceleration / deceleration through the 1200 to 2000 rpm engine speed range



* Vehicle stationary (hood open or closed) or while driving (hood closed)



Note:



This noise should not be confused with the VANOS switching sound (normal operating noise) which is heard with the hood open when briefly



rewing the engine from idle speed.



Cause:



The noise is caused by a resonance / pulsation in the oil circuit (engine lubrication system) due to oil pump pulsations.



Correction:



Production fix:



A new design oil pump is being used in production since 1/2000 on M52TU engines which will be carried over to M54 engines.



The new pump design eliminates the noise due to oil pump pulsations.



Note:



The completely new design of this pump (short oil pump with a sheet metal oil deflector) does not allow it to be retrofitted to M52TU engines



produced prior to 1/2000.



Field fix:



On a customer complaint basis only on vehicles produced before 1/2000, replace the oil pump with a modified oil pump BMW part number 11 41 7



507 350.



The modified oil pump assembly incorporates a restrictor in the pilot control orifice which dampens the pulsations in the oil circuit thus eliminating



the buzzing or rattling noise.



See the appropriate repair manual group 11, section 11 41 000 for oil pump removal and installation instructions.



PARTS INFORMATION



Note:



In addition to the oil pump listed above other "small parts/hardware" will be needed for this repair. Refer to the appropriate model in EPC for



other miscellaneous part numbers, i.e., 0-rings, seals, self-locking nuts, etc.



WARRANTY INFORMATION



Covered under the terms of the BMW New Vehicle Limited Warranty.

Friday, 7 June 2019

Disclaimer2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 123206 Date: 061101


Engine Controls - Various Driveability Complaints



530



SI B 12 32 06



Engine Electrical



November 2006



Technical Service



This Service Information bulletin supersedes S.M. B12 216 04 dated February 2006.



[NEW] designates changes to this revision



SUBJECT



Powertrain Drivability Complaints



MODEL



[NEW] All models



SITUATION



Customer complains of various driveability issues occurring during the following operating conditions:



SITUATION



Customer complains of various driveability issues occurring during the following operating conditions:



- Cold start



- Hot start



- Idling in neutral and park



- Idling in gear (forward or reverse)



- Accelerating from a stop



- Slowing to a stop



- While turning



- Full load



- Partial load



- Driving at a steady speed



PROCEDURE



NEW All available resources must be reviewed. These resources must include but are not limited to Service Information Bulletins, TIS, DCS



messages, Service Round Table and Training Materials. In addition, a Shop Foreman/Master Technician must been consulted before submitting any



Puma case. Please refer to SI B00 04 02 for assistance in creating a Puma case.



[NEW] Included in this bulletin is a Diagnostic Drivability Questionnaire to help aid in diagnosis, please use this questionnaire before creating a



driveability related Puma case.



NOTE:



Your diagnostic tester must have FASTA switched on in order to aid the Technical Hotline Specialist in their diagnosis. For more information on



FASTA, refer to SI B07 07 01. The vehicle information stored in the FASTA system is vital for additional early warning problem detection.

Wednesday, 5 June 2019

DISCLAIMER2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 120603 Date: 030601


Engine Controls/Emissions - OBD Readiness Code Setting



SI B 12 06 03



Engine Electrical



June 2003



Service Engineering



SUBJECT



Setting OBD Readiness Code Prior to State Inspection



MODEL



All from MY '96 with OBD II system



SITUATION



A vehicle which is in the workshop for an emissions related warranty repair (Check Engine light is illuminated), is also due for the State Emissions



Inspection to be performed immediately after the repair.



327



It is possible, that such a vehicle will not pass the state inspection (even with repairs successfully completed) due to OBD Readiness Codes having



"Not Ready 0" status.



CAUSE



Since the DME fault memory is being cleared during the emission related repair process, the OBD Readiness Codes are also cleared and set to "Not



Ready - 0" status. Consequently, when the vehicle is tested afterwards at state emission inspection, certain OBD II monitoring tests may not be



completed, especially if vehicle's driving is limited between the repair and inspection times.



CORRECTION



Before emission-related repairs are attempted, OBD Readiness status should be determined.



After repairs, all monitors can be activated by driving the vehicle in a manner prescribed in the "OBD Drive Cycle"; certain monitors may also be



activated by using DISPlus/GT1 test modules.



Upon successful completion of each monitor, the OBD Readiness Code will be set to "Ready Status 1".



PROCEDURE



Before any repairs are performed, first determine the "as-received" status of "Readiness Codes" using procedure described in step # 1



If any of the individual tests shows status "0 - Not Ready", then determine the reason for this condition, and correct as necessary.



Then, investigate DME fault memory, perform repairs to emission related systems as needed, and erase DME fault memory.



Finally, follow the procedure described below in order to execute all of the readiness monitors and to set the Readiness Codes to "Ready Status-1".



In order to set the 0DB Readiness Codes to a "Ready status-1", DME has to conduct a series of functional tests during a strictly defined "driving



cycle". Refer to "5T055 Engine Electronics" training manual (chapter "Emission Overview") for a detailed description of the OBD monitoring



system.



1. To verify the status of Readiness Code using DISPlus/GT1 enter the following diagnostic path (e.g. vehicle with M54 MS43 engine



management system):



^ Select "Service Function"



^ Select "Drive/Digital Motor Electronics"



^ Select "Diagnostic Function"



^ Select "Test Modules"



^ Select Diagnostic function ORD II, then right arrow



^ On the next screen, answer NO to a question: Do you wish to clear fault memory?. Then right arrow,



^ Next screen will show the current status (completion rate) of individual tests monitored for OBD readiness code:



Oxygen sensor heating: (0 or 1)



Oxygen sensors: (0 or 1)



Secondary air: (0 or 1)



Fuel tank leakage diagnostic: (0 or 1)



Catalytic converter: (0 or 1)



Evaluation:



0: Not concluded



1: Concluded



2. The functional tests for "Secondary air" and "Fuel tank leak diagnostic" can be completed by executing the appropriate DISPlus/GT1 system



test modules.



To set criteria for the "Secondary air" follow DISPlus/GT1 test module plan (e.g. M54 MS43):



^ Select "Service Function"



328



^ Select "Complete vehicle"



^ Select "Drive/Engine management"



^ Select "Secondary air injection"



^ Select "Secondary air pump"



^ Select "Test modules", then follow screen instructions.



3. To set criteria for the "Fuel tank leak diagnostic" follow DISPlus/GT1 test module plan (e.g. M54 MS43):



^ Select "Service Function"



^ Select "Complete vehicle"



^ Select "Drive/Engine management"



^ Select "Tank system check"



^ Select "Diagnostic module for tank leakage"



^ Select "Test modules", then follow further instructions.



4. In order to complete "Oxygen sensor heating, "Oxygen sensor", and "Catalytic converter" system tests, vehicle has to be driven in a fashion



similar to "OBD Drive Cycle":



^ First drive constantly with road speed between 20 to 30 MPH for approximately 4 minutes



^ Then, drive constantly with road speed between 40 to 60 MPH for approximately 15 minutes. (Some vehicle coasting time should be



included)



^ The diagnostic sequence will be interrupted if one of the following conditions occurs:



^ engine speed exceeds 3000 RPM, or



^ driving speed exceeds 60 MPH, or



^ large fluctuations in acceleration are requested.



In such a case, stop the vehicle, turn engine off and start the driving cycle again.



^ It is recommended to connect OTi for the duration of a driving test (with the "Diagnostic Function OBD II" test module selected) in order



to monitor current completion status of system tests. This is particularly helpful in verilying that "drive cycle" criteria was achieved. In



such a case monitor completion can be confirmed prior to finishing full drive cycle.



WARRANTY INFORMATION



Covered under the terms of the BMW New Vehicle Limited Warranty.



THE PROCEDURE DESCRIBED ABOVE AND DEFECT CODE MAY ONLY BE USED WHEN OBD READINESS CODE SCANNING IS



PART OF THE STATE INSPECTION AND BECOMES NECESSARY AS A RESULT OF A WARRANTABLE REPAIR.



Defect Code 12 14 93 23 00 Setting OBD Readiness Code



prior to State Inspection



Labor Operation: 00 54 676



Labor Allowance: 5 FRU

Tuesday, 4 June 2019

DISCLAIMER2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 841199 Date: 000101


Navigation System - Multiple Malfunctions



NO.



84 11 99



DATE



January 2000



TITLE



Phone, Navigation Systems



SUBJECT



BMW Navigation System CD V14.0 operating Software for MK I and MK II



This Service Information bulletin supersedes S.I. 84 11 99 dated July 1999



** Changes to this revision are identified by asterisks. **



MODEL



** E46, E38, E39, E53**



214



**PARTS INFORMATION



Part Number Description Quantity



01 59 9 789 299 Index "p" Navigation Software CD-ROM V14.0 1



Every BMW center will receive three copies of the CD V14.0 through Automatic Tool Shipment Program. The part number remains the same: 01 59



9 789 299. Index changes to "p".



WARRANTY INFORMATION



Covered under the terms of the BMW New Vehicle Limited Warranty.



Defect Code 65 90 95 14 00



Labor Operation: Load operating software for



Navigation System



Labor operation Labor Allowance



Main Work 00 51 324 3 FRU



+Associated Work 00 51 912 2 FRU**



Note:



The following explanations will spell out the correct use of the work times.



Main Work: Use this labor operation number when the only repair performed is the listed warranty repair.



OR



+Associated Work:Use this labor operation number when other repairs or services are performed Work: along with the listed warranty repair.



Under no circumstances should both labor operation numbers be claimed. Attempts to claim both times will result in an



unnecessary delay in claim processing and payment.



DISCLAIMER



Situation



**The following Navigation System MK II (from 09/97 production) failures/malfunctions may be experienced by the customers:



1. The screen remains dark or shows only the status bar (at the bottom) after the vehicle was started.



After turning ignition on (KL 15), no display appears in the on-board monitor except for the status bar. The background lighting of the screen



is dark gray. Time display in the status bar is not being updated. Situation can be corrected by turning ignition OFF, waiting at least 1 minute,



and then turning it ON again.



2. The screen darkens during driving ("black" or "blank" screen) and the system reboots.



The on-board monitor intermittently blanks-out during driving when the Navigation System is operating. After a few seconds, the screen



reappears and the system reboots. Then, the main menu (if radio was previously turned off) or the audio/BC display shows on the screen. In



some cases the screen remains black, and reappears again only after turning ignition OFF, waiting at least 1 minute, and then turning it ON



again. In the "main menu" screen the "Navigation" feature can not be selected (Navigation button is not highlighted).



3. A route intermittently runs in a loop.



Intermittently, the map of the planned route appears on the on-board monitor as a loop, or the route guidance instruction runs in a loop (e.g. at



the intersection route guidance proposes a different direction then the one which was calculated initially, and after following this direction for



a while, either: instructs to make a "U-turn", or describes a route back to the original junction where the turn was executed).



4. Inaccuracies in the vehicle position indicator or implausible route guidance information. Extended "reaction" time of the Navigation System in



route guidance and planning, after vehicle departs from the originally planned route.



Intermittently, incorrect distances are displayed at intersections or highway exits (e.g. 200 feet or more). Situation is sporadic and can not be



reproduced in the same location (reproducible faults would indicate error in the CD map).



215



Or, vehicle position cursor on the map display drifts away from the road or runs alongside the road. This situation results in implausible



guidance information (system "tries" to return to the originally planned route), and in some cases the message: "You are leaving the digitized



area" is sent by the system.



5. On-board computer (BC) data missing from the on-board display.



After ignition key is turned "ON" (KL15) and screen is changed from "main menu" to radio/BC display, the displayed board computer data is



not complete. In most cases the missing values are: Range, Ambient Temperature, or Fuel Consumption. Sometimes, those values may



reappear during driving of the vehicle.



6. Route guidance intermittently remains active following "Destination Reached" display.



If the vehicle's ignition was turned "OFF" in the very moment the "Destination Reached" message was displayed on the board monitor, the



route guidance to that destination may remain active the next time the vehicle is driven (Navigation instructions are given, even though the



"Navigation" button was not selected from the "main menu" screen).**



Cause



**Software errors in the Operating Software of Navigation System Mark II.



Important:



None of the complaints described above are valid reasons for replacement of the Navigation Computer.**



Correction



**On a customer complaint basis only, load Navigation Computer with the updated version of Navigation operating software (CD V14.0).



Note:



Also, in case of hardware failure (not related to the situations described above) after replacement of the Navigation computer (on MK I or Mk II



systems), or the video module (on MK I only) the units have to be coded, and the computer must be loaded with the new CD V14.0 operating



software. **



Procedure



To load the new software:



1. Turn ignition to position 1 (terminal R).



Do not cycle the key or perform diagnosis while installing the new software. Make sure that the power supply is stable, i.e. do not switch on



any electrical loads.



2. Activate "GPS-Navigation" and acknowledge the screen disclaimer by pushing the rotary knob.



3. Remove the map CD from the navigation computer by pressing "eject" button.



**4. Insert the Software CD V14.0 into the Navigation computer (the CD-ROM V14.0 bears the P/N 01 59 9 789 299 Index "p").**



5. Mark I System (up to 9/97 production):



After a few seconds, the BMW roundel will appear on the board monitor and will be "filled in" clockwise to show the progress of loading



(approx. 3-4 minutes).



Mark II System (from 9/97 production):



After a few seconds, a menu of notes on loading procedure and "progress" bar appear on the board monitor.



When the loading process has been completed, the message "Software has been successfully loaded" is displayed.



6. First remove the operating software CD, and then confirm the end of the loading process by pressing the rotary push-button on the board



monitor. "Ok" appears in the display.



7. Reinsert the map CD into the Navigation computer.



**CD V14.0 contains the following operating software:



Software version Application



7.7(7.1 MMI*) Mark I - E39/E38 (up to 9/97)



3.0 Mark II - E39/E38 (from 9/97), E46, X5



4.0 Radio Navigation (E46 Europe only)**



*MMI is the "Man Machine Interface" software in the Video Module.



Note:



The Navigation Computer automatically recognizes the required version when the software is loaded.



**Previously released Navigation Software CD's (V 6.5, V 7,3, V 05, V09, V11, V12) should be discarded.



Changes/improvements for the Mark I (Mk I) system:



216



^ No changes were introduced since the previous releases (CD V12, and CD V11.1)



Changes/improvements for the Mark II (Mk II) system:



^ "Software Status" in the Set" screen change: The software/hardware version is now displayed as "2-1/30". The numbers have following



meanings: first digit 2 - is a 2nd generation navigation system (Mk2), second digit 1 - is a 1st device variant (top navigation - Mk2c color



screen); the last two digits 30 - are the software version (3.0).



^ A "Mayday" (emergency) phone call is initiated automatically after an airbag is deployed (on vehicles equipped with Navigation MK II, MRS 3



System and integrated cellular phone CMT 5000VR, CPT 6000VR or digital CPT 7000). MRS3 System was introduced as follows: 3/99 on



E39/E38, 06/99 on E46 coupe, 9/99 on E46 sedan, and since series introduction on X5 vehicles.



^ There is no need to manually enter VIN number into the "Telematics Settings" of the "Service Mode" of navigation computer on vehicles with



integrated cellular phones (see SI 84 05 97 from July of 1999). The VIN number is automatically transferred from vehicle ZCS coding data.**



^ The distance to destination is now displayed in up to four digits. This feature meets the need of long journeys, planned when using the



nationwide coverage provided on new Map CD's (release "1999.2", available since 7/99).



**^Demonstration Mode ("Taxi Mode") software is now included in the operating software. This feature allows full demonstration of the Navigation



System when vehicle is stationery (e.g. in the showroom). To activate the "Demonstration Mode:



a. Turn ignition to position 1 (terminal R)



b. Select "GPS Navigation" from the "main menu" screen, and then press Ok on the disclaimer screen



c. Verify that the current location is stored in the memory of the computer (to check current location, from the "main menu" select



"Emergency". The next screen displays current vehicle location). NOTE: vehicle must be located in the digitized area to have its position



evaluated correctly.



d. In the "Input Destination" menu, enter the desired destination



e. Press and hold Menu button for at least one second. The screen goes back to the "main menu", then select "GSP Navigation" again



f. With known current position and destination, select "Direction" from the destination input menu screen. The "Demonstration Mode" is



activated (system will give guidance instructions, distance to destination changes, in the route map mode the vehicle icon moves).



g. To exit the "Demonstration Mode" turn the ignition OFF, or start driving the vehicle.**



^ The "Route Direction Arrow" is displayed as a framed arrow instead of a filled one, to enhance the guidance screen appearance.



**^The quantity of language selections (from "SET" menu selection) in the system is reduced to two for US market (American English and Spanish),



due to software changes for European markets. (It is still possible to change languages and voice gender by using DIS/MoDiC, IKE

Disclaimer2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 230806 Date: 070101


SMG Transmission - Service Functions During Repairs



SI B 23 08 06



Manual Transmission



January 2007



Technical Service



SUBJECT



SMG - Service Functions Performed after Drivetrain Repairs



MODEL



All with SMG transmission



SITUATION



Whenever certain drivetrain related repairs are made to vehicles with a SMG transmission, there are various Service Function / test plans which must



be carried out for proper operation. These Service Functions only need to be performed after a particular repair, or if directed in a diagnosis test plan



based on a stored fault code.



539



540



Always refer to the TIS repair instructions, diagnostic test plans, or the SMG service function notes in TIS - summarized above, as to which Service



Function(s) must be carried out.



Note:



541



The service functions must be carried out in the relevant order!

Monday, 3 June 2019

DISCLAIMER2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 000194 Date: 000101


Campaign/Recall - Codes Index



NO.



00 01 94



DATE



January 2000



TITLE



Maintenance and General Hints



SUBJECT



Service Action/Recall Campaign Codes Index



MODEL



All



The Service Information bulletins supersedes S.I. 00 01 94 dated November 1999.



SITUATION



122



123



124



125



126



127



128



129



The attached listing of Service Action and Recall Campaign codes, along with the referenced Service Information bulletin has been compiled for

Disclaimer2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 010906 Date: 070201


529



Computers/Controls - 'Retrofit' Update Programming



SI B 01 09 06



Warranty



February 2007



Technical Service



This Service Information bulletin supersedes S.I. B01 09 06 dated November 2006.



Changes to this revision are identified by a black bar.



[NEW] designates changes to this revision



SUBJECT



Defect Code for Programming Prior to Accessory Retrofit



MODEL



All



GENERAL INFORMATION



Software update programming is sometimes required as part of an electronic accessory installation. When connecting to Progman to perform



"Retrofit Coding", the Status Report will indicate if a software update is required. This software update must be performed before the "Retrofit



coding" can be carried out.



A software update to prepare the vehicle for the "Retrofit Coding" of an accessory is covered under the New Vehicle Limited Warranty and must be



claimed using defect code 72 60 93 02 00.



Any other Progman programming and recoding of the vehicle software specifically associated with the installation of the accessory should be



included in the customer pay installation charge. See Parts Information Bulletin 65 12 04.



For additional information concerning warranty claims for software update programming (Progman), refer to SI B01 03 06.



WARRANTY INFORMATION



The software update and any control module replacement required to prepare the vehicle for the "Retrofit Coding" of the accessory is covered under



the BMW New Vehicle Limited Warranty. All control modules must be identified by the Measures Plan or Status Report created by Progman.



The "Retrofit Coding" of the vehicle software specifically associated with the installation of the accessory is included in the customer pay installation



charge. See Aftersales Bulletin 65 09 06.



Software update that is performed as a result of an accessory retrofit:



Defect Code 72 60 93 02 00



Refer to the latest KSD version for appropriate labor allowances.



The warranty claim must include in the "Comments" section a clear reason for the programming work for example, "Software update for satellite



radio retrofit".



All claims must be supported by copies of the Measures Plan and Final Reports produced at each stage of the programming process. These



documents are to be printed and attached to the customers work order.



[NEW] NOTE: In cases where Progman requires the replacement of control modules, or additional programming, because certain control modules



failed to program correctly; the Labor Operation, and Labor Allowance for this additional work should be selected from KSD and all work claimed



under the original Defect Code.

Sunday, 26 May 2019

Disclaimer2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 610806 Date: 061001


Keyless Entry - Remotes Inoperative



SI B 61 08 06



October 2006



General Electrical Systems



Technical Service



This Service Information bulletin supersedes S.M. B61 204 05 dated April 2005.



SUBJECT



Remotes Inoperative Fuse 53 Blown



MODEL



E39 (5 Series)



SITUATION



The customer complains that the remotes are inoperative. Fuse 53 is blown, and no faults are stored



CAUSE



Fuel door lock actuator, or wiring fault



PROCEDURE



Check the wiring from fuse 53 to the lock actuator. If no faults are found, replace the fuel door lock actuator.

Friday, 24 May 2019

DISCLAIMER2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 110101 Date: 010601


Engine - MIL ON/Codes Set/Tapping/Rattling Noise



GROUP 11



Engine



11 01 01



Woodcliff Lake, NJ



June 2001



Service Engineering



This Service Information bulletins supersedes S.I. 11 05 90 dated May 1990.



SUBJECT



Hydraulic Bucket Tappets (HVA) Troubleshooting Tips



MODEL



All with M42, M44, M50, M52, M54, M60, M62, S50, S52 and S62 engines



SITUATION



Two common reasons for the replacement of hydraulic bucket tappets (HVA) are:



1. Tapping / rattling noise from the valve train area or



2. Binding HVA element



CAUSE



Tapping / rattling noise from the valve train area may have various different causes depending on engine oil level, engine / oil temperature, when the



noise is heard (cold start, engine hot), etc.



The following Complaint, Cause and Correction scenarios will assist in troubleshooting for HVA element noise:



SITUATION 1A



Tapping / rattling noises from the area of the valve train up to 20 seconds after a cold start.



CAUSE



These noises can be traced back to the higher viscosity of cold mineral based engine oil.



For a brief moment insufficient oil reaches the high pressure chamber of the HVA element via the high pressure valve after start up. This results in



clearance between the HVA element and the camshaft lobe which then causes a tapping / rattling noise.



Influencing factors for this complaint:



Viscosity of engine oil used



Ambient temperature



This condition is not caused by mechanical damage to any engine components and has no damaging effect on the service life of the engine.



CORRECTION



Check that oil viscosity is matched to ambient temperature range at which the vehicle is being operated. Refer to Owners Manual or Operating Fluids



152



Manual (Temperature - Viscosity chart) for further information.



SITUATION 1B



Tapping / rattling noises in the area of the valve train for the first 8 - 10 consecutive cold starts.



This condition usually occurs after the engine has been turned off at normal operating temperature and then not warmed up to full operating



temperature during the next series of cold starts.



This operating condition can occur, for example, on new vehicles which have been delivered to your BMW center (due to loading and unloading



from the transport trucks, etc.).



CAUSE



Hot engine oil initially escapes from the oil galley of the HVA elements when the engine is stopped. A small amount of oil also escapes through the



gaps between the HVA elements and the HVA housings in the cylinder head.



The oil then contracts while the engine is cooling down and allows air to enter the oil system.



During the subsequent cold start, this air can be forced into the HVA elements (causing air pockets) through the build up of engine oil pressure. The



resulting clearance between the HVA elements and the camshaft lobes causes the tapping / rattling noises.



This HVA tapping / rattling noise is not dependent on the amount of time the engine is off, but rather on:



The temperature of the engine when it was turned off (operating temperature - hot)



The number of subsequent cold starts without the engine being warmed up to operating temperature.



CORRECTION



Run the engine to dissipate (bleed) the air trapped in the high pressure chamber of the HVA elements.



Refer to the HVA bleeding procedure described below.



SITUATION 1C



Tapping / rattling noises in the area of the valve train after extreme cornering/lateral acceleration (engine oil level at or below minimum).



Note:



These valve train noises will not stop until the engine is run for approximately 10 - 15 minutes at an engine speed of at least 2,500 rpm with the



oil at the proper level.



CAUSE



During extreme cornering/lateral acceleration with the engine oil level at or below minimum, air can be drawn in by the oil pump (oil foaming). The



air which is drawn into the oil system can enter the HVA elements. The resulting clearance between the HVA elements and the camshaft lobes



causes the tapping / rattling noises.



Correction:



Run the engine to dissipate (bleed) the air trapped in the high pressure chamber of the HVA elements.



Refer to the HVA bleeding procedure described below.



HVA BLEEDING PROCEDURE:



-- Check oil level - correct if necessary.



-- Let engine idle at operating temperature with the hood open to verify valve train tapping / rattling noise.



-- If a tapping / rattling noise can be heard from the valve train, run the engine for 3 minutes without load at approximately 2,500 to 3,000 rpm



(bleeding procedure).



-- Then with the engine at idle listen for valve train noises again.



Note:



Only listen for noises when the engine has reached minimum oil pressure, i.e. after a waiting period (at idle) of approximately 15 - 30 seconds.



-- If no more noises can be heard, the test procedure is complete. No further action is necessary, the engine is working properly.



153



-- If the tapping / rattling noises can still be heard, the bleeding procedure must be repeated (run the engine for 3 minutes at 2,500 - 3,000 rpm).



If necessary, repeat this procedure up to five times.



-- If the tapping / rattling noises can still be heard, the bleeding procedure must be performed one final time for approximately 15 minutes.



-- If no more noises can be heard, the test procedure is complete. No further action is necessary, the engine is working properly.



If the tapping / rattling noise is still heard after performing the above HVA Bleeding Procedure the following scenarios will assist in further



troubleshooting for HVA element noise:



If the noise is coming from all HVA elements an oil supply problem is the most likely cause.



Check engine oil pressure as outlined in the appropriate repair manual, group 11.



If the oil pump pressure (at idle = minimum pressure or regulated = maximum pressure) is below specification a visual inspection of the oil pump



and oil pump pick up in the oil pan should be performed with emphasis on the pick up gasket and control valve 0 ring were applicable. See repair



manual group 11, section 11 41 000 for further oil pump information.



Notes:



A faulty oil pump control valve 0 ring or oil pump pick up gasket (slight tear in 0 ring or gasket) may not always result in a low oil pressure



indication when performing an oil pressure check.



The air drawn in to the lubrication system via a defective gasket or 0 ring will cause oil foaming and HVA tapping / rattling noises.



If the noise is still coming from an individual HVA element after performing the above HVA Bleeding Procedure the suspected element(s) can be



isolated as follows:



-- Remove cylinder head cover.



-- Turn the engine over (normal direction of rotation) until the camshaft lobe of the HVA element to be checked is pointing away from the HVA



element. (engine valve completely closed)



-- Repeatedly apply a force of approximately 10N (2.25 lb.f.) to the HVA element with your thumb or using a folding arm tool BMW special tool



number 90 88 6 009 321 (included in the BMW assembly wedge kit PN 90 88 6 009 310) or a hard wood wedge.



If the HVA element collapses slightly as though it is spring loaded, this is a sign that air is trapped in the high pressure chamber.



-- Apply a force of approximately 20 - 30N (4.50 - 6.75 lb.f.) for 10 - 15 seconds to the HVA element using your thumb, folding arm tool or a hard



wood wedge.



If clearance between the camshaft lobe and the HVA element is created when the force is applied, this indicates that the check valve incorporated in



the HVA element is not closing / sealing properly due to contamination.



Release the applied force from the HVA element and using a feeler gauge measure the clearance between the HVA element and the camshaft lobe.



If any clearance is detected this indicates that the HVA element is sticking.



-- Conduct the checks as described above on all HVA elements.



-- Mark any suspect "soft" HVA element(s) for further examination.



Remove HVA elements as outlined in the appropriate repair manual, group 11 and visually inspect. Replace any suspect "soft" HVA element(s) and



check others for extreme wear (deep grooves, scratches, etc.) which may also need to be replaced.



Note:



Always reinstall used HVA elements in the same bore which they were removed from. This avoids possible binding due to different wear



patterns between the bore in the HVA housing and HVA element.



SITUATION 2



Binding HVA element.



CAUSE



An HVA element which is binding (element stuck in the extended position) will not allow a valve (intake or exhaust) to seat properly causing valve



seat leakage.



This type of HVA failure may not cause a tapping / rattling noise but the customer complaint may be: "engine runs rough during the warm up phase



154



and runs good when warmed up" and/or the "Check Engine" lamp is on.



If the "Check Engine" lamp is illuminated due to a binding HVA element(s) one or more misfire fault codes may be set in the Engine Control



Module (ECM/DME).



Note:



Basic troubleshooting should be performed first before checking for a binding HVA element to eliminate all other possible factors / components



which could set the misfire faults such as low fuel level, a faulty spark plug, etc.



Refer to Service Information bulletin 12 02 97 for further misfire fault information.



Troubleshooting tips:



-- If there is a binding HVA element in one or more cylinders as described above a misfire fault can typically be reproduced in the affected



cylinder(s) by duplicating the conditions in which the misfire occurred according to the DME/ECM fault code description i.e., at engine



temperature = X, engine speed = X, etc.



-- A binding HVA element which is causing a misfire in one specific cylinder will not "move" to an other cylinder and will always cause a misfire



fault in the affected cylinder.



-- Performing the "Smooth-Running" test (found in the DME control unit functions section of DIS) will assist in pin pointing a cylinder with a



binding HVA element.



A cylinder with a binding HVA element will indicate a high reading when compared to the other good cylinders.



-- Since a binding HVA element may in some cases be intermittent (engine only runs rough when cold) if a cylinder leak down check is used for



troubleshooting this should be performed when the problem exists, for example: compare the cylinder leakage rates to each other with a cold



engine to determine the cylinder with the extreme leakage rate.



A cylinder with a binding HVA element will indicate a leakage rate above 15%.



Remove suspected HVA elements as outlined in the appropriate repair manual group 11 and visually inspect.



-- A binding HVA element will typically have a high pressure piston- (located in the center of the HVA element body) which extends out



approximately 3mm further when compared to the other HVA elements removed from the cylinder head.



Replace any binding HVA element(s) and check others for extreme wear (deep grooves, scratches, etc.) which may also need to be replaced.



Note:



Always reinstall used HVA elements in the same bore which they were removed from. This avoids possible binding due to different wear



patterns between the bore in the HVA housing and HVA element.

Thursday, 23 May 2019

DISCLAIMER2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 841400 Date: 010501


Cell Phone, CPT 7000 - Discharged Vehicle Battery



GROUP 84



Phone, Navigation Systems



84 14 00



Woodcliff Lake, NJ



May 2001



Service Engineering



This Service Information bulletin supersedes S.I. 84 14 00 dated December 2000.



SUBJECT



E38, E39, E53, E52 with CPT 7000 Phone; Vehicle Battery Discharged



MODEL



E38 (7 Series), E39 (5 Series), E53 (X5), E52 (Z8)



with BMW CPT 7000 Phone and Compensator



SITUATION



The Compensator can intermittently stay active with approximately 420 mA of current draw on some vehicles equipped with a BMW Digital CPT



7000 Phone (with a Compensator), after the ignition is turned OFF. This can result in a discharged battery when the vehicle is parked for an



extended period of time (overnight).



CAUSE



CPT 7000 Phone does not provide sufficient electrical load to turn off the compensator.



CORRECTION



On a customer complaint basis;



1. Make sure that CPT 7000 phone handset is connected to the vehicle.



2. On the affected vehicle perform closed circuit current measurement using adapter 61 2 300 (PN 90 88 6 612 300). For detailed procedure refer



to Service Information Bulletin 61 08 00 from 08/00 ("Closed Circuit Current Measurement").



3. If a constant current draw of approximately 400 mA is detected after vehicle goes into the "sleep mode", disconnect phone Compensator at



connection X1765 (black, 3-pin). (Compensator is located: in the left rear trunk corner on E38/E39/E53 vehicles, or behind the driver's seat in



the CD changer storage box in E52 vehicles).



4. If the current draw is reduced to the acceptable level (between 30 and 50 mA), after X1765 is disconnected then install the "Compensator



adapter harness" (PN 84 11 0 138 904) between the connector X1765 and compensator.



PARTS INFORMATION



WARRANTY INFORMATION



Covered under the terms of the BMW New Vehicle Limited Warranty.

Wednesday, 22 May 2019

DISCLAIMER2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 110406 Date: 060601


A/T, M/T - Repair Precautions to Prevent Damage



June 2006



Technical Service



SI B 11 04 06



Engine



SUBJECT



Engine, Transmission, or Clutch Related Complaints



468



MODEL



All



SITUATION



Various complaints concerning the engine, transmission, clutch, or noise characteristics of the vehicle have been traced to the absence or damage of



the alignment dowels between the engine and



transmission.



In many cases the dowels required to center the engine/transmission were not fitted, or were damaged, during a previous repair in which the engine



and transmission were separated.



If the alignment of the engine flywheel to the transmission input shaft, or torque converter, is incorrect any of the following complaints may result:



1. Clutch complaints: slipping, shudder, or poor disengagement.



2. Noise from transmission input shaft.



3. Transmission pops out of gear.



4. Difficulty changing gears.



5. Internal damage to an automatic transmission.



PROCEDURE



When performing any repair, which involves separating the engine and transmission, always check that the dowels are undamaged and properly in



place before reassembly.



Important notes:



For engines with a magnesium crankcase only aluminum dowels may be used. Always refer to ETK for the correct dowels for the engine and



model concerned.



WARRANTY INFORMATION



Information only. Any damage as a result of missing or damaged dowels is not a warranty matter.

Monday, 20 May 2019

Disclaimer2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 611706 Date: 061001


Battery - Discharges With Key Left In Ignition Switch



SI B 61 17 06



October 2006



General Electrical Systems



Technical Service



This Service Information bulletin supersedes S.M. 61 205 04 dated May 2004.



SUBJECT



Battery Discharge with Key Inserted in Ignition Lock



MODEL



E36 (3 Series), E38 (7 Series), E39 (5 Series), E46 (3 Series), E52 (Z8), E53 (X5), E83 (X3), E85 (Z4) with electronic immobilizer 3 (EWS 3)



SITUATION



There is a possibility of the battery eventually discharging if the driver leaves the vehicle parked up for a long period without removing the key from



the ignition lock completely.



CAUSE



If the key is not removed from the ignition lock completely (semi-removed status), there is a critical distance between the key and the ring antenna



where the EWS will detect statuses permanently changing between "key inserted" and "key removed". This will result in a permanent closed circuit



current of approximately 800 mA.



PROCEDURES



In the event of a complaint, explain to customer that he should either leave the key fully in the ignition lock, or remove the key from the ignition lock



completely.



Parts replacement does not provide a remedy.

Sunday, 19 May 2019

Disclaimer2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 720603 Date: 061101


Restraints - Passenger Air Bag Status Lamp Information



SI B 72 06 03



Safety Restraint Systems



November 2006



Technical Service



This Service Information bulletin supersedes S.I. B72 06 03 dated October 2004.



[NEW] designates changes to this revision



531



SUBJECT



Passenger Airbag Status Lamp



MODEL



All models with a Passenger Airbag Status Lamp.



INFORMATION



This bulletin is intended to address customer questions you may receive regarding the operation of the Passenger Airbag Status Lamp after they have



consulted the Owner's Manual.



The Passenger Airbag Status Lamp is installed to meet a National Highway Traffic Safety Administration (NHTSA) regulation and, except for Z4, is



located in the headliner near the interior light (The E60 installation is shown in the illustration). On the Z4, the status lamp is located on the center



console.



The Passenger Airbag Status Lamp illuminates to show that the front passenger airbag is OFF (not active). The Passenger Status Airbag Lamp. The



lamp illuminates with constant brightness regardless of day or night.



NEW For E60/E65/E66 to 9/04, E83 to 9/05 and Z4 to 10/04, the lamp is illuminated for two conditions:



- With the ignition in the "ON" position AND the passenger seat unoccupied.



- With the ignition in the "ON" position AND when a child in a rear facing child-restraint system is recognized.



The lamp illuminates briefly during startup and stays illuminated if a child in a rear facing child-restraint system is recognized or if the passenger



seat is unoccupied. The lamp goes out if an adult or a child of sufficient size is recognized.



[NEW] For all other vehicles, the lamp is illuminated:



- Only with the ignition in the "ON" position AND when a child in a rear facing child-restraint system is recognized.



The lamp illuminates briefly during startup and stays illuminated if a child in a rear facing child-restraint system is recognized. The lamp goes out if

Disclaimer2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 042706 Date: 061001


Battery - Charging Voltage Change



SI B 04 27 06



October 2006



Tools and Equipment



Technical Service



SUBJECT



Vehicle Battery Charging Voltage Change



MODEL



All



INFORMATION



To improve the quality of battery charging on BMW vehicles, the charging voltage on approved BMW chargers has been increased to 14.8 volts.



This means that the Deutronic DBL430 battery charger must have its charging voltage changed to 14.8 volts. If the menu choice "Factory



Settings" is selected at any time, the factory default of 14.4 volts is set. In this case, the procedure that follows must be performed again.



PROCEDURE



Follow the following procedure to set the Deutronic DBL430 charging voltage to 14.8 volts. The battery charge must not be connected to a vehicle



when performing this procedure. Only connect the 110 volt (AC) line to a suitable outlet.



1. Remove the 12 volt DC cables from a battery/vehicle if so connected



2. Plug the 110 volt line to suitable outlet



3. Switch the charger on using the main power switch on the front. The message "Battery Error" is displayed.



526



4. Press and hold the 2 arrow buttons (< >) for at least 3 seconds.



5. Release the buttons, the Language display screen appears.



6. Use the arrow buttons (<>) to put the parentheses around "(Eng)".



7. Press the ""menu" button ~2 times to display the "Charge Config" Menu.



8. Select this menu with the right arrow button (>).



9. Change the charging voltage using the arrow buttons. The voltage must be changed to 14.8 volts.



10. Confirm the new setting with the "Enter" button.



11. Confirm the "Save Value" question with the left arrow (<) button.



527



12. Confirm save (again) with the left arrow (<).



13. Turn charger off using the main power switch.



14. The charger may be used at this time. This procedure need only to be performed one time unless the "Factory Settings" option is restored.

Saturday, 18 May 2019

DISCLAIMER2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 090198 Date: 980401


Computers/Controls - Custom Configuration



Group 09



Programming/Coding



Explanations



Bulletin Number



09 01 98



Woodcliff Lake, NJ



April 1998



Product Engineering



This Service Information bulletin supersedes S.I. 08 01 98 Group 09, dated April 1998 which should be removed and discarded from your S.I.



binder. The bulletin number has been corrected to 09 01 98.



THIS SERVICE BULLETIN SHOULD ALSO BE CIRCULATED TO SERVICE ADVISORS AND THE SALES DEPARTMENT.



SUBJECT:



Custom Configuration of "Car Memory"



MODEL:



ALL



Situation:



With the introduction of each successive ZCS Coding software update (IDC 07 02 96) comes increasing control module customizing choices (car



memory) for the customer to consider. The purpose of this bulletin is to list these choices found in the DIS ZCS Coding software under Conversion.



The customer should be made aware of these choices when the vehicle is ordered and the changes can be made by the BMW Center service



department during the QC 1. Vehicle individualization is not reimbursable under warranty. Individualizing your customer's vehicle is an important



contribution to a positive customer experience. This bulletin will be updated as new custom configuration options become available. Italicized chart



configurations denote default values (values that the vehicle was delivered with).



Included is a form which may be used during the delivery process.



335



336



337



Custom Configurations Options

Friday, 17 May 2019

DISCLAIMER2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 120199 Date: 011201


Spark Plug (HP Platinum) - Application Chart



GROUP 12



Engine Electrical Systems



12 01 99



Woodcliff Lake, NJ



Service Engineering



December 2001



This Service Information bulletins supersedes S.I. 12 01 99 dated November 2000 and S.I. 00 22 92 dated December 2000.



SUBJECT



High Performance Platinum Spark Plug/Spark Plug Application Chart



MODEL



All



SITUATION



High Performance Platinum Spark Plugs also referred to as High Power, Longlife or Quad Electrode Platinum Spark Plugs are incorporated on 1999



model year and later vehicles with M44, M52TU, M54, M62TU, N62, M73TU and S62 engines.



High Performance Platinum Spark Plugs incorporate a platinum plated center electrode and four ground electrodes.



The service life of the new High Performance Platinum Spark Plug is 100,000 miles except for the M5 and Z8 (S62) which is 60,000 miles.



Semi-surface discharge technology is used on the High Performance Platinum Spark Plugs which allows the spark to slide over the insulator before it



flashes over. This prevents sooty deposits from forming which can lead to spark plug misfire.



The spark always flashes over taking the path of least resistance which allows for an optimum combustion process. This also causes the electrodes to



wear evenly throughout the service life of the spark plug.



The platinum plated center electrode is highly resistant to spark erosion which allows for a consistent spark during the entire spark plug service life.



The advantages of the High Performance Platinum Spark Plug with semi-surface discharge technology include:



-- Increased service life.



-- Consistent operation throughout the entire service life.



-- Outstanding cold start performance.



-- Improved combustion characteristics - better idle quality and acceleration.



-- Less susceptible to misfire under all engine operating conditions - including extreme short distance driving, stop and go traffic, etc.



PROCEDURE



The High Performance Platinum Spark Plug tightening torque of 31 Nm (2 Nm (23 (1.5 ft.lb.) remains the same as the specification used on other



standard BMW engines.



145



The Spark Plug Application Chart shown includes the spark plug manufacturer, plug designation, tightening torque and special tools to be used when



removing and installing spark plugs on all BMW engines.



Notes:



-- A mix of platform tri-electrode, dual electrode and High Performance Platinum spark plugs and/or different manufacturers spark plugs, i.e.,



Bosch/NGK should never be installed in one engine.



Spark plugs must always be torqued to the proper specifications as outlined on the chart shown.



146



High Performance Platinum Spark Plugs are also approved for use in the following early BMW models shown.



Note:



When installing High Performance Platinum Spark Plugs in earlier BMW models a spark plug installation label part number 99 00 0 001 500



should be filled out (mileage and date) and installed on the front radiator support or the right side shock tower in the engine compartment which



indicates the 100,000 mile service interval of the new style spark plugs.



In addition to the engine compartment label, a note on the repair order or in the customer file will also prevent an unnecessary spark plug



replacement during a scheduled maintenance on vehicles which have been equipped with the new style 100,000 mile spark plugs.



High Performance Platinum Spark Plug Appearance



The following pictures illustrate various conditions which may be observed on the High Performance Platinum Spark Plugs:



Normal appearance.



Normal appearance.



147



Normal appearance.



Slight material loss on the insulator due to spark erosion during operation.



This material loss is not in the form of cracks or fractures, but resembles more of an intended channeling in the tip of the insulator, which does not



affect spark plug operation.



Soot fouling.



Caused by faults in the ignition system which eventually lead to spark plug misfire.



It is advisable to replace the spark plug in this case.



Oil fouling.



Caused by an excessively high oil level (over filling) or by wear in the piston rings and/or in the valve guides.



After performing the appropriate engine repairs the spark plugs should also be replaced in this case since misfiring will occur.



PARTS INFORMATION



Note:



148



An initial supply of 10 spark plug labels was sent to every BMW center, Attn: Service Manager in February 1999. These spark plug labels



should be used on early BMW models as described in the procedure section of this bulletin.



Additional labels can be ordered using the BMW part number listed above.

Monday, 13 May 2019

Disclaimer2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 091006 Date: 060501


Engine Controls - Progman(R) V21.01 and V21.02.01 Errors



SI B 09 10 06



Programming/Coding Explanation



May 2006



Technical Service



SUBJECT



Release Notes Progman V21.02 and V21.02.01



MODEL



All



SITUATION



Progman V21.02 and V21.02.01 has been released. Certain errors may occur during installation or usage.



CAUSE



Software error



COMPLAINT



The following issues are currently known:



1. "Back" button is missing after the "Change" button in the menu bar has been selected.



2. An incorrect CIP version may be displayed on the "Online update" screen after a JETStream update.



3. Once the installation has been completed, the subsequent reboot of the SSS R1 may not be carried out correctly.



4. It may no longer be possible to use the GT1 after selecting "Update software"



5. In some cases, no status display (white screen) appears for a few minutes if a measures plan is cancelled.



6. FASTA server configuration query appears twice in the message history.



7. No FASTA data has been transferred for a long period of time.



8. Individual coding/programming process stages (e.g. Clear fault memory, full coding) may be displayed in the final report with error code



14031.



477



9. The session does not start from the GT1 terminal. An error message ("Bad request") appears instead of the "Continue" button.



10. SSS goes into maintenance mode during the day, and it is no longer possible to start a session.



11. The user interface may show "# 4" following a full installation using Progman V21.2.



12. After a new installation, error message may appear when searching for Online updates - "The SSS installation data could not be determined.



(Code = 45124, Msg = 45042)".



13. E36: The last digit is not displayed when codes are entered using the virtual keyboard.



14. E36: DME control unit MDS410 cannot be programmed.



15. E36: It is not possible to update the programming of the EPROM (DME MDS41.0 EPROM).



16. E36 / E38 / E39 / E46: Retrofits and conversions may or may not be offered on vehicles with ZCS even if they are not valid for the vehicle



concerned.



17. E53: If errors are shown in the final report due to aborts (programming/coding/CKM), the details of the relevant control unit are sometimes



missing after the ":".



18. E53: After successful programming, the final report shows incorrect number of remaining programming attempts for the affected control unit



(always 14).



19. E53: The buttons for the following retrofits are missing in Progman: Seat belt reminder and DVD eject lock.



20. E53: Vehicle information may be mixed up between different sessions when more than one E53 session is active on the SSS.



21. E65 with option 611 (Night Vision): The measures plan states that enabling codes must be imported even though neither the NVE control unit



nor the night vision camera need to be re-enabled.



22. E65: After replacement of the DME control unit, CAS calibration for DME control units on the 12-cylinder engine models is not displayed as



successfully completed.



23. E60 / E90: On CCC vehicles, there is a possibility that the MOST ECU's can only be programmed using DIAGBUS.



24. E60 / E65 / E90: Programming of the CAS control unit may abort with error "2020" (E65) or "7015" (E60, E90).



PROCEDURE



1. Button is hidden behind the "Minimize" button, no workaround.



2. Ignore the incorrect CIP version displayed.



3. In the event of an error, reboot by pushing and holding in the SSS power button.



4. Proceed as follows: 1. Disconnect the GT1 cable and wait until an error message notifies you of the loss of connection. 2. Reconnect the cable.



3. Update the SSS list. 4. Select the SSS again and end the session in the usual way.



5. Wait until the next screen appears. This may take a few minutes.



6. There are no negative effects so you may disregard.



7. Check all FASTA and Online service settings. If everything is correct reinstall Progman. However, the existing FASTA data will be lost.



8. The process for which an error is displayed must be repeated in the event of this error.



9. The session name entered on the terminal must not contain any spaces.



10. Go to "Operating State" on the SSS, press "Cancel" and wait about 1-2 minutes.



11. Restart the system manually.



12. Select "Online service," confirm setting by pressing the "Continue" button.



13. Ignore the display. Code is still accepted even though it is not shown.



14. No Workaround available.



478



15. No Workaround available.



16. Ignore the nonapplicable retrofits and conversions.



17. The control unit concerned must be determined based on the action carried out.



18. Ignore the incorrect display. When error 10022 (CIP) is displayed during DME programming, the control unit may no longer be



programmable.



19. Request a new central coding key (ZCS), that includes the missing retrofit through PuMA.



20. Only program one vehicle of this series per SSS.



21. If night vision camera functions correctly, it is not necessary to import a new enabling code.



22. The first CAS calibration fails when DME control unit is replaced, repeat CAS calibration manually.



23. No workaround currently available. Vehicles are programmed using DIAGBUS in the event of a fault.



24. When programming the CAS module press the continue button within 1 minute after switching ignition OFF.



Additional notes:



All: A MOST connection must be established between the OP(P)S and the vehicle when programming vehicles with a MOST bus.



E65: A battery reset must be carried out after programming a vehicle produced 03/05 or later if CD (Control Display) was part of the measures



plan. However, oil level information will then be lost =>



Solution: run the engine at idling speed for 20 minutes.



E65: In isolated cases, the DME control unit for 12-cylinder engines aborts programming with error code "2082 - Error clearing flash." This



concerns control units with HW* number 7537117 (integration level 0312500 to 0503810) and earlier. The control unit then no longer



responds. Workaround: power reset.