2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 040199 Date: 990301

Windshield - Replacement Tools

Group 04

Tools and Equipment

Bulletin Number

04 01 99

Woodcliff Lake, NJ

March 1999

Product Engineering

SUBJECT:

Windshield Replacement Tools

MODEL:

All

Situation:

Distribution of the following tools will be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC.

Refer to Parts Information bulletin 01 01 95 for tool warranty details. All prices on this bulletin are introductory prices and are only valid during the

Automatic Tool Shipment.

Tool Information:

Windshield Mounting Blocks

P/N 90 88 6 513 130

Price $5.30

347

These special hard foam blocks (1 & 2) are used during windshield replacement to properly tension the windshield while the glue dries. The blocks

are designed to support but not damage the windshield. Refer to Repair Manual section 51 31 000.

Windshield Tape

P/N 99 00 0 001 501

Price= $9.95

The windshield tape (3) is used with windshield mounting blocks to install vehicle windshields. This special tape resists stretching and will not mar

the vehicles finish. Refer to Repair Manual section 51 31 000 for details.

Distribution of the following tool will not be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC.

Refer to Parts Information bulletin 01 01 95 for tool warranty details. All prices on this bulletin are introductory prices and are only valid during the

Automatic Tool Shipment.

348

Windshield Lifting Device

P/N 88 88 6 513 010

Price= $262.00

This lifting device is used to R&R front. rear and side windows. Two lifting devices are included when ordered.

Centers who have previously ordered this windshield lifting device (88 88 6 513 010) may modify it to work on E39 sport wagon rear side windows.

The modification is necessary due to the angle of the glass. Modification is as follows:

1. Enlarge the fixing pin hole to approximately 15 mm on both sides of one suction cup. This procedure should be repeated on the second lifting

2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 040699 Date: 990301

Electrical Connector Kit 4 - Supplement

Group 04

Tools and Equipment

Bulletin Number

04 06 99

Woodcliff Lake, NJ

March 1999

Product Engineering

SUBJECT:

Electrical Connector Kit 4 Supplement

MODEL:

All

Situation:

Distribution of the following tool will be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC.

Refer to Parts Information bulletin 01 01 95 for tool warranty details. All prices on this bulletin are introductory prices and are only valid during the

Automatic Tool Shipment.

Tool Information:

397

Electrical Kit 4 Supplement

P/N 90 88 6 619 120

Price = $28.30

A supplementary kit for Electrical Connector Kit IV (P/N 90 88 6 619 020 SIB 04 18 92) has been developed. It includes many recently utilized

connectors. The supplement kit contents are: 8 Pin contact carrier black, D2.5 round contacts( example- E39 rear lights). 2 Pieces.

2 Pin contact carrier black and gray, flat spring contacts with single wire seals (example- E46 high beam headlights). 2 of each.

2 Pin contact carrier black. Miniature double flat spring contacts, 2.8 mm wide. (example- E46 windscreen washer pump). 1 piece.

3 Pin contact carrier black. Double flat spring contacts with single wire seals (example- E46 fan motor). 1 piece.

398

6 Pin contact carrier navy blue. Micro quadlock system with single wire seals (example- ride height sensor). 2 pieces.

8 Pin contact carrier navy blue. Micro quadlock system with single wire seals (example- E46 cruise control). 2 pieces.

6 Pin contact carrier black and natural. ELO 2.8 mm electronic contacts for heavy loads without single wire seals (example- E46 rear lights). 2

pieces.

3 Pin contact carrier black and natural. ELO 2.8 mm electronic contacts for heavy loads without single wire seals. 2 pieces

2 Pin contact carrier navy blue. Micro quadlock system 2.8 mm contacts for heavy loads, with single wire seals (example- E46 turn signals). 2

pieces.

399

Sealing plugs (single wire seals).

10 pieces (blue) for 0.5-1.0 mm wire

3 pieces (yellow) for 0.5-1.0 mm wire

6 pieces (white) for 1.5-2.5 mm wire

2000 BMW 328i (E46) Technical Service Bulletin # 840299 Date: 990301

2000 BMW 328i (E46) Technical Service Bulletin # 840299 Date: 990301

224

Cellular Telephone - Prewire Connection/Coax Location

Group 84

Phone, Navigation Systems

Bulletin Number

84 02 99

Woodcliff Lake, NJ

March 1999

Product Engineering

SUBJECT:

E46 Telephone Prewire Connector/Coax Location

MODEL:

E46

Situation:

When installing the E46 telephone kit, the telephone prewire connector may be found in one of three different locations.

Vehicles Affected:

E46

Correction:

To locate the telephone prewire connector/coax, look under the coin holder, the left side of the transmission tunnel, or in front of the MRS module.

Procedure:

To locate the telephone prewire connector and coax, check in the following locations:

1. The telephone prewire should be located under the "coin holder". Remove the "coin holder" and "cup holder" then look for the connectors

(1,2) as illustrated. The connectors may be positioned under the carpet "cut-out".

2. If the connectors are not found in this position, proceed to the next location.

3. Remove the shifter indicator cover (automatic) or boot (manual) and remove the front fasteners (1).

4. Remove the rear ashtray to access the two rear fasteners (2).

5. Lift the parking brake boot and raise the brake handle. Remove the center console (automatic shown).

225

6. Look on the left side (driver's side) between the carpet and the transmission tunnel as illustrated. The connectors (1,2) will be taped to the

transmission tunnel.

7. If the connectors are not found in this position, proceed to the next location.

8. The connectors (1) are taped in front of the MRS module as illustrated.

9. WARNING!! Disconnect the battery connections before proceeding.

10. Cut the carpet with a utility knife along the dotted lines as illustrated.

11. A = 15.0 cm (6.0")

B = 13.0 cm (5.0")

C = 13.0 cm (5.0")

226

12. Carefully pull back the carpet to expose the telephone connectors (1) which are taped in front of the MRS module (2).

13. Route the cables (arrows) along the side of the MRS module as illustrated.

14. Route the telephone connector (1) and coax (2) through the carpet "cut-out" (3).

2000 BMW 328i (E46) Technical Service Bulletin # 040199 Date: 990301

2000 BMW 328i (E46) Technical Service Bulletin # 040199 Date: 990301

Windshield - Replacement Tools

Group 04

Tools and Equipment

Bulletin Number

04 01 99

341

Woodcliff Lake, NJ

March 1999

Product Engineering

SUBJECT:

Windshield Replacement Tools

MODEL:

All

Situation:

Distribution of the following tools will be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC.

Refer to Parts Information bulletin 01 01 95 for tool warranty details. All prices on this bulletin are introductory prices and are only valid during the

Automatic Tool Shipment.

Tool Information:

Windshield Mounting Blocks

P/N 90 88 6 513 130

Price $5.30

These special hard foam blocks (1 & 2) are used during windshield replacement to properly tension the windshield while the glue dries. The blocks

are designed to support but not damage the windshield. Refer to Repair Manual section 51 31 000.

Windshield Tape

P/N 99 00 0 001 501

Price= $9.95

342

The windshield tape (3) is used with windshield mounting blocks to install vehicle windshields. This special tape resists stretching and will not mar

the vehicles finish. Refer to Repair Manual section 51 31 000 for details.

Distribution of the following tool will not be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC.

Refer to Parts Information bulletin 01 01 95 for tool warranty details. All prices on this bulletin are introductory prices and are only valid during the

Automatic Tool Shipment.

Windshield Lifting Device

P/N 88 88 6 513 010

Price= $262.00

This lifting device is used to R&R front. rear and side windows. Two lifting devices are included when ordered.

Centers who have previously ordered this windshield lifting device (88 88 6 513 010) may modify it to work on E39 sport wagon rear side windows.

The modification is necessary due to the angle of the glass. Modification is as follows:

1. Enlarge the fixing pin hole to approximately 15 mm on both sides of one suction cup. This procedure should be repeated on the second lifting

2000 BMW 328i (E46) Technical Service Bulletin # 040699 Date: 990301

2000 BMW 328i (E46) Technical Service Bulletin # 040699 Date: 990301

Electrical Connector Kit 4 - Supplement

Group 04

Tools and Equipment

Bulletin Number

04 06 99

Woodcliff Lake, NJ

March 1999

Product Engineering

SUBJECT:

Electrical Connector Kit 4 Supplement

MODEL:

All

Situation:

Distribution of the following tool will be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC.

Refer to Parts Information bulletin 01 01 95 for tool warranty details. All prices on this bulletin are introductory prices and are only valid during the

Automatic Tool Shipment.

Tool Information:

393

Electrical Kit 4 Supplement

P/N 90 88 6 619 120

Price = $28.30

A supplementary kit for Electrical Connector Kit IV (P/N 90 88 6 619 020 SIB 04 18 92) has been developed. It includes many recently utilized

connectors. The supplement kit contents are: 8 Pin contact carrier black, D2.5 round contacts( example- E39 rear lights). 2 Pieces.

2 Pin contact carrier black and gray, flat spring contacts with single wire seals (example- E46 high beam headlights). 2 of each.

2 Pin contact carrier black. Miniature double flat spring contacts, 2.8 mm wide. (example- E46 windscreen washer pump). 1 piece.

3 Pin contact carrier black. Double flat spring contacts with single wire seals (example- E46 fan motor). 1 piece.

394

6 Pin contact carrier navy blue. Micro quadlock system with single wire seals (example- ride height sensor). 2 pieces.

8 Pin contact carrier navy blue. Micro quadlock system with single wire seals (example- E46 cruise control). 2 pieces.

6 Pin contact carrier black and natural. ELO 2.8 mm electronic contacts for heavy loads without single wire seals (example- E46 rear lights). 2

pieces.

3 Pin contact carrier black and natural. ELO 2.8 mm electronic contacts for heavy loads without single wire seals. 2 pieces

2 Pin contact carrier navy blue. Micro quadlock system 2.8 mm contacts for heavy loads, with single wire seals (example- E46 turn signals). 2

pieces.

395

Sealing plugs (single wire seals).

10 pieces (blue) for 0.5-1.0 mm wire

3 pieces (yellow) for 0.5-1.0 mm wire

6 pieces (white) for 1.5-2.5 mm wire