Showing posts with label 011201. Show all posts
Showing posts with label 011201. Show all posts

Friday, 17 May 2019

DISCLAIMER2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 120199 Date: 011201


Spark Plug (HP Platinum) - Application Chart



GROUP 12



Engine Electrical Systems



12 01 99



Woodcliff Lake, NJ



Service Engineering



December 2001



This Service Information bulletins supersedes S.I. 12 01 99 dated November 2000 and S.I. 00 22 92 dated December 2000.



SUBJECT



High Performance Platinum Spark Plug/Spark Plug Application Chart



MODEL



All



SITUATION



High Performance Platinum Spark Plugs also referred to as High Power, Longlife or Quad Electrode Platinum Spark Plugs are incorporated on 1999



model year and later vehicles with M44, M52TU, M54, M62TU, N62, M73TU and S62 engines.



High Performance Platinum Spark Plugs incorporate a platinum plated center electrode and four ground electrodes.



The service life of the new High Performance Platinum Spark Plug is 100,000 miles except for the M5 and Z8 (S62) which is 60,000 miles.



Semi-surface discharge technology is used on the High Performance Platinum Spark Plugs which allows the spark to slide over the insulator before it



flashes over. This prevents sooty deposits from forming which can lead to spark plug misfire.



The spark always flashes over taking the path of least resistance which allows for an optimum combustion process. This also causes the electrodes to



wear evenly throughout the service life of the spark plug.



The platinum plated center electrode is highly resistant to spark erosion which allows for a consistent spark during the entire spark plug service life.



The advantages of the High Performance Platinum Spark Plug with semi-surface discharge technology include:



-- Increased service life.



-- Consistent operation throughout the entire service life.



-- Outstanding cold start performance.



-- Improved combustion characteristics - better idle quality and acceleration.



-- Less susceptible to misfire under all engine operating conditions - including extreme short distance driving, stop and go traffic, etc.



PROCEDURE



The High Performance Platinum Spark Plug tightening torque of 31 Nm (2 Nm (23 (1.5 ft.lb.) remains the same as the specification used on other



standard BMW engines.



145



The Spark Plug Application Chart shown includes the spark plug manufacturer, plug designation, tightening torque and special tools to be used when



removing and installing spark plugs on all BMW engines.



Notes:



-- A mix of platform tri-electrode, dual electrode and High Performance Platinum spark plugs and/or different manufacturers spark plugs, i.e.,



Bosch/NGK should never be installed in one engine.



Spark plugs must always be torqued to the proper specifications as outlined on the chart shown.



146



High Performance Platinum Spark Plugs are also approved for use in the following early BMW models shown.



Note:



When installing High Performance Platinum Spark Plugs in earlier BMW models a spark plug installation label part number 99 00 0 001 500



should be filled out (mileage and date) and installed on the front radiator support or the right side shock tower in the engine compartment which



indicates the 100,000 mile service interval of the new style spark plugs.



In addition to the engine compartment label, a note on the repair order or in the customer file will also prevent an unnecessary spark plug



replacement during a scheduled maintenance on vehicles which have been equipped with the new style 100,000 mile spark plugs.



High Performance Platinum Spark Plug Appearance



The following pictures illustrate various conditions which may be observed on the High Performance Platinum Spark Plugs:



Normal appearance.



Normal appearance.



147



Normal appearance.



Slight material loss on the insulator due to spark erosion during operation.



This material loss is not in the form of cracks or fractures, but resembles more of an intended channeling in the tip of the insulator, which does not



affect spark plug operation.



Soot fouling.



Caused by faults in the ignition system which eventually lead to spark plug misfire.



It is advisable to replace the spark plug in this case.



Oil fouling.



Caused by an excessively high oil level (over filling) or by wear in the piston rings and/or in the valve guides.



After performing the appropriate engine repairs the spark plugs should also be replaced in this case since misfiring will occur.



PARTS INFORMATION



Note:



148



An initial supply of 10 spark plug labels was sent to every BMW center, Attn: Service Manager in February 1999. These spark plug labels



should be used on early BMW models as described in the procedure section of this bulletin.



Additional labels can be ordered using the BMW part number listed above.

Thursday, 4 April 2019

2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 240500 Date: 011201


A/T - Erratic Shifting/Trans Light ON/FC 60 Set



GROUP 24



Automatic Transmission



24 05 00



Woodcliff Lake, NJ



Service Engineering



December 2001



This Service Information bulletin supersedes S.I. 24 05 00 dated October 2000.



SUBJECT



GM5 Erratic Shifting: Trans Light Illuminated and FC 60 (3C Hex) in TCM



MODEL



E36/7 (Z3) with M54 and GM5 from 06/00 >



E39 with M52TU and M54 and GM5 from 09/99 up to 03/01



E46, 323i (sedan/coupe/convertible/sport wagon) with M52TU and GM5 from 05/98 up to 03/00



E46, 328i (sedan/coupe) with M52TU and GM5 from 05/98 up to 06/00



E46, 325iTA (sport wagon) with M54 and GM5 from 08/00 up to 03/01



E46, xi (all wheel drive, sedan/sport wagon) with M54 and GM5 from 08/00



E53 with M54 and GM5 from 04/00



SITUATION



Customer may complain of the following:



-- Erratic / harsh shifting and the transmission light is illuminated "No start / no crank" condition Fault code 60 (3C Hex) is stored in the



TCM/EGS.



CAUSE



No power to the selector switch or selector switch malfunction.



CORRECTION



On a customer complaint basis only, check the specified fuse (listed below). If the fuse is not "blown", replace the selector switch.



PROCEDURE



1. Before beginning of this repair, check the fuses shown.



2. Replace the fuse if "blown" and diagnose/repair the cause of the "blown" fuse. FC 60 will set in the TCM if this fuse is "open". Any additional



diagnostic/repair time associated with "blown" fuse, should be claimed separately.



3. If the fuse is not "blown", then replace the selector switch.



Refer to repair instruction 24 35 600 for replacement of the selector switch.



PARTS INFORMATION



365



WARRANTY INFORMATION



Covered under the terms of the BMW New Vehicle Limited Warranty.



NOTE:



Any additional work performed (replacing "blown" fuse, diagnosing/repairing the root cause of defective fuse) is outside of the scope of this



repair and must be addressed separately. All fault codes that are encountered should be included in the Warranty Claim Comments section.

Sunday, 17 February 2019

2000 BMW 328i (E46) Technical Service Bulletin # 240500 Date: 011201

2000 BMW 328i (E46) Technical Service Bulletin # 240500 Date: 011201



A/T - Erratic Shifting/Trans Light ON/FC 60 Set



GROUP 24



Automatic Transmission



24 05 00



Woodcliff Lake, NJ



Service Engineering



December 2001



This Service Information bulletin supersedes S.I. 24 05 00 dated October 2000.



SUBJECT



GM5 Erratic Shifting: Trans Light Illuminated and FC 60 (3C Hex) in TCM



MODEL



E36/7 (Z3) with M54 and GM5 from 06/00 >



E39 with M52TU and M54 and GM5 from 09/99 up to 03/01



E46, 323i (sedan/coupe/convertible/sport wagon) with M52TU and GM5 from 05/98 up to 03/00



E46, 328i (sedan/coupe) with M52TU and GM5 from 05/98 up to 06/00



E46, 325iTA (sport wagon) with M54 and GM5 from 08/00 up to 03/01



E46, xi (all wheel drive, sedan/sport wagon) with M54 and GM5 from 08/00



E53 with M54 and GM5 from 04/00



SITUATION



Customer may complain of the following:



-- Erratic / harsh shifting and the transmission light is illuminated "No start / no crank" condition Fault code 60 (3C Hex) is stored in the



TCM/EGS.



CAUSE



No power to the selector switch or selector switch malfunction.



CORRECTION



On a customer complaint basis only, check the specified fuse (listed below). If the fuse is not "blown", replace the selector switch.



PROCEDURE



1. Before beginning of this repair, check the fuses shown.



365



2. Replace the fuse if "blown" and diagnose/repair the cause of the "blown" fuse. FC 60 will set in the TCM if this fuse is "open". Any additional



diagnostic/repair time associated with "blown" fuse, should be claimed separately.



3. If the fuse is not "blown", then replace the selector switch.



Refer to repair instruction 24 35 600 for replacement of the selector switch.



PARTS INFORMATION



WARRANTY INFORMATION



Covered under the terms of the BMW New Vehicle Limited Warranty.



NOTE:



Any additional work performed (replacing "blown" fuse, diagnosing/repairing the root cause of defective fuse) is outside of the scope of this



repair and must be addressed separately. All fault codes that are encountered should be included in the Warranty Claim Comments section.

Tuesday, 15 January 2019

2000 BMW 328i (E46) Technical Service Bulletin # 540701 Date: 011201

2000 BMW 328i (E46) Technical Service Bulletin # 540701 Date: 011201



Sunroof - Revised Initialization Procedures



GROUP 54



Special Roofs



54 07 01



Woodcliff Lake, NJ



Service Engineering



December 2001



SUBJECT



Revised Sunroof Initialization Procedures



MODEL



E46, E38



SITUATION



A new, adaptive, sunroof drive motor was introduced in E46 production in 9/01. This new motor is available as a spare part under part number 67 61



6 918 977, which also fits the E38.



There is a revised initialization and normalization procedure for the adaptive motor described in the Repair Manual, section 54 0... "Notes on steel



and glass slide/tilt sunroofs (initialization/normalization/learning of characteristic curve)". These procedures must be followed in order for the



sunroof to function properly.



176



PROCEDURE



After the new motor has been recoded in the normal manner, the procedure that must be used is as follows:



-- Push the sunroof button in the up (tilt) direction and hold. After approximately 20 seconds the sunroof panel will make a small down-up



movement. Release the button for no more than 5 seconds and push and hold it in the up (tilt) direction again.



-- The roof will run through a full open and close cycle.



Once this cycle is completed, the initialization and adaptation is complete.



Note:



If the motor runs in the wrong direction when pushing the button in the up (tilt) direction, preventing proper initialization, get the sunroof to the



closed position, and disconnect power to the motor for about 15 seconds.



Reconnect the motor and start the initialization procedure again, and it should work properly.

Monday, 7 January 2019

DISCLAIMER2000 BMW 328i (E46) Technical Service Bulletin # 120199 Date: 011201

DISCLAIMER2000 BMW 328i (E46) Technical Service Bulletin # 120199 Date: 011201



Spark Plug (HP Platinum) - Application Chart



GROUP 12



Engine Electrical Systems



12 01 99



Woodcliff Lake, NJ



Service Engineering



December 2001



This Service Information bulletins supersedes S.I. 12 01 99 dated November 2000 and S.I. 00 22 92 dated December 2000.



SUBJECT



High Performance Platinum Spark Plug/Spark Plug Application Chart



MODEL



All



SITUATION



High Performance Platinum Spark Plugs also referred to as High Power, Longlife or Quad Electrode Platinum Spark Plugs are incorporated on 1999



model year and later vehicles with M44, M52TU, M54, M62TU, N62, M73TU and S62 engines.



High Performance Platinum Spark Plugs incorporate a platinum plated center electrode and four ground electrodes.



The service life of the new High Performance Platinum Spark Plug is 100,000 miles except for the M5 and Z8 (S62) which is 60,000 miles.



Semi-surface discharge technology is used on the High Performance Platinum Spark Plugs which allows the spark to slide over the insulator before it



flashes over. This prevents sooty deposits from forming which can lead to spark plug misfire.



The spark always flashes over taking the path of least resistance which allows for an optimum combustion process. This also causes the electrodes to



wear evenly throughout the service life of the spark plug.



The platinum plated center electrode is highly resistant to spark erosion which allows for a consistent spark during the entire spark plug service life.



The advantages of the High Performance Platinum Spark Plug with semi-surface discharge technology include:



-- Increased service life.



-- Consistent operation throughout the entire service life.



-- Outstanding cold start performance.



-- Improved combustion characteristics - better idle quality and acceleration.



-- Less susceptible to misfire under all engine operating conditions - including extreme short distance driving, stop and go traffic, etc.



PROCEDURE



The High Performance Platinum Spark Plug tightening torque of 31 Nm (2 Nm (23 (1.5 ft.lb.) remains the same as the specification used on other



standard BMW engines.



146



The Spark Plug Application Chart shown includes the spark plug manufacturer, plug designation, tightening torque and special tools to be used when



removing and installing spark plugs on all BMW engines.



Notes:



-- A mix of platform tri-electrode, dual electrode and High Performance Platinum spark plugs and/or different manufacturers spark plugs, i.e.,



Bosch/NGK should never be installed in one engine.



Spark plugs must always be torqued to the proper specifications as outlined on the chart shown.



147



High Performance Platinum Spark Plugs are also approved for use in the following early BMW models shown.



Note:



When installing High Performance Platinum Spark Plugs in earlier BMW models a spark plug installation label part number 99 00 0 001 500



should be filled out (mileage and date) and installed on the front radiator support or the right side shock tower in the engine compartment which



indicates the 100,000 mile service interval of the new style spark plugs.



In addition to the engine compartment label, a note on the repair order or in the customer file will also prevent an unnecessary spark plug



replacement during a scheduled maintenance on vehicles which have been equipped with the new style 100,000 mile spark plugs.



High Performance Platinum Spark Plug Appearance



The following pictures illustrate various conditions which may be observed on the High Performance Platinum Spark Plugs:



Normal appearance.



Normal appearance.



148



Normal appearance.



Slight material loss on the insulator due to spark erosion during operation.



This material loss is not in the form of cracks or fractures, but resembles more of an intended channeling in the tip of the insulator, which does not



affect spark plug operation.



Soot fouling.



Caused by faults in the ignition system which eventually lead to spark plug misfire.



It is advisable to replace the spark plug in this case.



Oil fouling.



Caused by an excessively high oil level (over filling) or by wear in the piston rings and/or in the valve guides.



After performing the appropriate engine repairs the spark plugs should also be replaced in this case since misfiring will occur.



PARTS INFORMATION



Note:



149



An initial supply of 10 spark plug labels was sent to every BMW center, Attn: Service Manager in February 1999. These spark plug labels



should be used on early BMW models as described in the procedure section of this bulletin.



Additional labels can be ordered using the BMW part number listed above.

Friday, 4 January 2019

Covered under the terms of the BMW New Vehicle Limited Warranty.2000 BMW 328i (E46) Technical Service Bulletin # 240998 Date: 011201

Covered under the terms of the BMW New Vehicle Limited Warranty.2000 BMW 328i (E46) Technical Service Bulletin # 240998 Date: 011201



A/T - GM5 Clunk Noise



GROUP 24



Automatic Transmission



24 09 98



Woodcliff Lake, NJ



Service Engineering



December 2001



This Service Information bulletins supersedes S.I. 24 09 98 dated December 1998.



SUBJECT



E46 GM5 Transmission "Clunk" Noise



MODEL



E46 - 323iA, 328iA produced from 05/98 up to 03/00 with A5S360R (GM5) Transmission



SITUATION



A "Clunk Noise" is heard/felt during situations of load reversal. The situation can occur during downshifts, release of accelerator pedal at 20-30 mph



with 2000-2500 rpm or in reverse at 3000 rpm and accelerator pedal released.



This concern involves E46 vehicles with M52TU engines, fitted with transmission A5S360R until transmission serial number 162728.



CAUSE



Excessive axial clearance between transmission output shaft and transmission output flange.



CORRECTION



A production change has been implemented as of transmission serial number 162728.



In the event of a customer complaint on vehicles with a transmission serial number less than 162728 the location of the noise should be determined



during a test drive as follows:



-- With the engine warm, drive the car at a speed between 20 and 25 MPH. While traveling in this speed range, quickly release the accelerator



pedal (causing engine braking to occur).



-- If a muffled knocking noise is heard coming from the rear-axle area after going into decel mode, or shortly thereafter, then the cause is with the



transmission output flange.



Replace transmission output flange with the new version P/N 24 21 7 515 388 with spring washer as per repair instructions 24 21... (available as



of TIS CD 9/98).



-- If the noise does not appear to be coming from the rear axle area further diagnosis is required in order to isolate the source of the "clunk".



443



Recommendation would be to utilize a chassis ear to locate the source of the clunk noise.



The repair kit "Output flange with spring washer" (PN 24 21 7 515 388) can be ordered through the regular parts channels.



PROCEDURE



Installation of the kit on the transmission:



1. Remove the exhaust pipe from the vehicle as per procedure 18 00 020 "Removing and Installing complete exhaust system M52 TU".



2. Remove the propeller shaft from the transmission as per procedure 26 11 000 "Removing and Installing complete propeller shaft"



3. Hold output flange (1) with special tool 23 0 020. Remove hexagon nut. Remove output flange (1). On the transmissions from serial number



7912, remove the retainer (snap ring) from the output shaft Discard the nut, the seal 0-ring of the flange, and the retainer.



4. Prepare the retrofit kit:



5. Install new drive flange 0-ring (1) (from the kit) into the new drive flange (2) using Transmission fluid or petroleum jelly



444



6. Install the "Retainer" (1) included in the kit using snap ring wrench, as deep as possible on the output shaft (2).



Note:



Be careful to not damage lip seal when installing the "Retainer".



7. Install new drive flange with 0-ring onto the transmission output shaft and push the retainer fully into place



8. Install the spring washer (1) from the kit as shown on the drive flange (2) (big diameter face to flange 2, small diameter face to nut).



9. Apply coat of "LOCTITE 242" to the thread of the output shaft.



NOTE:



"LOCTITE 242" is the only thread locker/sealant approved for this repair, and it is available from your local Loctite distributor.



10. Tighten the new nut (1) (included gun the kit) on the output shaft using a Hexagonal M30 Socket



11. Tightening torque: 80 Nm



PARTS INFORMATION



Part Number Description Quantity



24 21 7 515 388 Repair set output flange 1



WARRANTY INFORMATION



Covered under the terms of the BMW New Vehicle Limited Warranty.



445



Defect Code 24 21 90 31 00



Labor Operation: 24 211 00



Labor Allowance: 17 FRU