Showing posts with label 990701. Show all posts
Showing posts with label 990701. Show all posts

Wednesday, 12 June 2019

2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 650799 Date: 990701


DSP Equipped E39 CD Changer - Installation



Group 65



Sound System, Cruise, Alarms, Monitors



Bulletin Number



65 07 99



Woodcliff Lake, NJ



July 1999



Product Engineering



SUBJECT:



DSP Equipped E39 CD Changer Installation



MODEL:



E39 produced 4/99 and later



450



Situation:



The CD prewire 6 pin connector is not installed on DSP equipped E39's (4/99 and later production).



Cause:



The 6 pin connector (analog audio output) is not required with the DSP amplifier.



Correction:



When installing the CD changer, it is only necessary to use the 3 wire connector(2) and the digital data coax cable(1)(digital audio output). The 3 pin



connector contains the power, ground, and I-bus. Digital audio output is transmitted from the changer to the DSP amplifier through the coax data



cable.



Connectors used for the DSP equipped E39 CD changer installation.



(1) Digital Data Cable.



(2) Three pin connector (power, ground, I-bus).

Saturday, 25 May 2019

2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 610599 Date: 990701


Retrofit Cassette Storage Box - No Harness Connector



Group 61



General Electrical Systems



Bulletin Number



61 O5 99



Woodcliff Lake, NJ



July 1999



Product Engineering



SUBJECT:



Harness Connector Missing for Retrofit Cassette Storage Box



MODEL:



E39 Vehicles produced from 9/98



Situation:



The harness connector, which provides panel illumination for the cassette storage box, has been deleted on vehicles from approximately 09/98. This



(3) pin connector is normally found on top of the air duct, directly under the series production storage box in the center console.



For vehicles without this harness connector, an adapter harness is required.



Procedure:



1. Strip off 1/8" (3 mm) of insulation from both ends of each wire.



2. Double crimp (wire crimp and insulation crimp) a female terminal P/N 61 13 1 383 776 to one end of each wire using crimp tool P/N 81 24 9



408 126 (tool is marked Ampliversal 720781-3) found in the Electrical Repair Kit 1.



350



Figure 1



Steps 3, 4, 5, 6 and 7, refer to Figure 1



3. Take two pieces of wire, and temporarily join them together by twisting together the stranded end where the insulation had been removed in



step 1. Double crimp (wire crimp and insulation crimp) a male terminal P/N 61 13 1 393 723 to these twisted wires to create wire assembly



(1).



4. Repeat step 3 for the remaining two pieces of wire to create wire assembly (2).



5. Wire assembly (1) - Insert the male terminal into #1 position of connector P/N 61 13 1 383 863 (3), and insert each female terminal into #1



position of each connector housing P/N 61 13 1 383 738 (4) and (5).



6. Wire assembly (2) - Insert the male terminal into #2 position of connector P/N 61 13 1 383 863 (3), and insert each female terminal into #2



position of each connector housing P/N 61 13 1 383 738 (4) and (5).



7. Slide on the covers to connectors (1), (4) and (5) to complete the adapter harness assembly.



8. Pull out the series production storage box and remove the connector (1) from its retaining clip. This connector provides illumination of the



center console ash tray.



Disconnect the connector (3 pin connector with two wires, wire colors brown/black and gray/red on the harness side).



9. Connect the harness end (male) connector of the ash tray illumination connector to the female connector of the adapter harness assembly.



10. Connect one male connector of the adapter harness to the ash tray connector, and the other male connector to the cassette storage box



connector.



11. Reinstall the ashtray connector in its retaining clip.



12. Push the cassette storage box firmly into position to complete the installation.



Parts Information:



Part Number Description Qty.



61 13 1 383 863 Yellow 3-pin connector 1



351



61 13 1 383 552 Black cover 1



61 13 1 393 723 Male terminal 2



61 13 1 383 738 Black 3-pin connector housing 2



61 13 1 383 828 Yellow cover 2



61 13 1 383 776 Female terminal 4



4" length #22 AWG insulated copper stranded 4

Sunday, 19 May 2019

2000 BMW 528i (E39) 2000 BMW 528i (E39) 2000 BMW 528i (E39) Technical Service Bulletin # 320298 Date: 990701


Steering - Column Does Not Adjust/No Memory



GROUP 32



Steering & Wheel Alignment



Bulletin Number



32 02 98



Woodcliff Lake, NJ



July 1999



Product Engineering



This Service Information bulletin supersedes S.I. 32 02 98 dated June 1998 which should be removed and discarded from your S.I. binder.



SUBJECT:



Driver's Seat/Steering Column do not Adjust



MODEL:



5 Series (E39), 7 Series (E38), produced from 09/97



Situation 1:



Occasionally, the steering column does not move from the "Comfort Exit" position when switching on the ignition. However. the steering column



adjustment can still be made using the adjustment switch. or using the memory controls. Driver's seat adjustment is not affected.



Situation 2:



Intermittently, the steering column does not move from the "Comfort Exit" position when switching on the ignition. In addition, neither the steering



166



column, nor the driver's seat can be adjusted using their respective switches, or by using the memory controls. This situation is usually cleared either



by cycling the ignition key multiple times, or by switching off, and allowing the system to go into consumer shut-off.



Cause 1:



This is normal operation resulting from a steering switch input after the ignition is turned off.



If the switch input is an "up" request with the ignition off, cycling the ignition key does not return the steering column to normal "Comfort exit"



operation. In this case, the steering column must be adjusted "down" using the switch or memory button, for the steering column to return to normal



"Comfort exit" operation.



Note:



SM/LSM module SW1O is programmed to ignore an "up" request after the ignition is turned off. In this case normal "Comfort exit" operation



resumes as soon as the ignition is turned on.



If the switch input is an "in", "out", or "down" request, cycling the ignition will return the steering column to normal "Comfort exit" operation.



Because of the proximity of the driver's knee to the adjustment switch, the adjustment switch can be inadvertently activated, particularly when either



exiting or entering the vehicle.



Cause 2:



Communication problem between steering adjustment motor and SM/LSM module.



Correction:



On a customer complaint basis, confirm with the customer the exact nature of the complaint in order to identify if the customer's complaint is



Situation 1, or Situation 2 (confirm whether the steering column position and seat positions can be changed using the switch or memory functions).



Situation 1:



Familiarize the customer with this feature of operation.



Situation 2:



A) Vehicles produced from 9/98 only



1. Replace SM/LSM module with version 10.0, or later



2. Using DIS, or MoDiC, code the SM/LSM module:



-- Select Coding/Programming



-- Select ZCS Coding



-- Select E38/E39



-- Select Recoding



-- Select SM, and follow on-screen instructions to complete the coding process.



B) Vehicles produced 9/97 to 9/98 only



1. Replace SM/LSM module with version 10.0, or later



167



2. Remove instrument panel lower trim and locate the steering column up/down adjustment motor (1).



3. Identify which type of motor is fitted:



3.1. If the motor has a metal box (1) with black plastic lid and Bosch P/N 0 390 201 680 (2), replace the steering column up/down adjustment



motor. Also replace the K72 relay (Located behind the glove box)



3.2. If the motor has a black plastic box (1) with a black plastic lid, do not replace any additional parts.



4. Reinstall the instrument panel lower trim.



Parts Information:



168



Warranty Information:



Covered under the terms of the BMW new car limited warranty.



Note:



The following explanations will spell out the correct use of the work times.



Main Work:



Use this labor operation number when the only repair performed is the listed warranty repair.



OR



+ Associated Work:



Use this labor operation number when other repairs or services are performed along with the listed warranty repair.



Under no circumstances should both labor operation numbers be claimed. Attempts to claim both times will result in an unnecessary delay in claim



processing and payment.

Thursday, 3 January 2019

2000 BMW 328i (E46) Technical Service Bulletin # 340798 Date: 990701

2000 BMW 328i (E46) Technical Service Bulletin # 340798 Date: 990701



262



Brakes - Twitch in Steering Wheel With Rapid Application



Group 34



Brakes



Bulletin Number



34 07 98



Woodcliff Lake, NJ



July 1999



Product Engineering



This Service Information bulletin supersedes S.I. 34 07 98 dated October 1998 which should be removed and discarded from your S.I. binder.



Changes to this revision are identified by asterisks.



SUBJECT:



"Twitch" Felt in Steering Wheel on Rapid Brake Application



**MODEL:



E46 Not Equipped with DSC**



Situation:



Some E46s can encounter a customer complaint of a very slight "twitch" that can be felt in the steering wheel when the brakes are applied rapidly.



This is felt most frequently if the wheel is held very lightly with one hand, and the brakes are given a quick tap. The wheel will twitch slightly once,



with no disruption of stability of the car, and no pull to either side.



Cause:



This complaint can be caused by having unequal amounts of toe-in on each front wheel, or it can be caused by a very slight time differential in the



build up of pressure in each front brake caliper.



Correction:



In case of customer complaint, and the alignment is known to be correct, a dampener can be installed to modify the brake pressure build up curve.



**Note:



The dampener cannot be installed on DSC equipped cars as it will DSC operation. **



Procedure:



Place brake pedal holder on brake pedal.



263



Draw off brake fluid from reservoir and remove reservoir.



Disconnect line to front brake circuit (A). Note: This is the line closest to the booster.



Install dampener (B) into port in master cylinder, and tighten to 17-19 Nm.



Connect brake line (A) to dampener and tighten. Note: It will probably be necessary to pull up on the line so that proper alignment with the



dampener can be achieved.



Reinstall brake reservoir. Bleed brake system with DIS machine.



Parts Information:



This repair requires the following:



Part Number Description Quantity



34 31 6 750 384 Dampener 1



In addition, a maximum of one liter of brake fluid is required.



Warranty Information:



This repair is covered under the terms of the BMW new car warranty.



Defect Code: 34 00 91 57 00



Labor Operation: 00 51 419 Install dampener and bleed



Labor Allowance: 15 FRU