Cause:
The clutch pedal reinforcing rib rubs on the bracket (see arrow in figure 1). This noise is only slightly audible.
Repair:
Remove the clutch pedal and rework the reinforcing rib with a file.
Note:
A clutch pedal with modified reinforcing ribs has been introduced into production as of July 26, 1999 with the following VIN number 98 0YU
62 0216.
Squeaking noise.
Cause:
The clutch pedal power assist spring rubs against the spring casing.
Repair:
Replace the clutch spring with a new contoured version clutch spring (see arrow in figure 2).
Part Number Description
996 423 081 12 New contoured version spring
996 423 081 11 Old version spring
Note:
A new contoured version clutch spring was installed in production as of the following VIN's:
98 8YS 62 0335
98 9YU 62 2504
98 1YS 66 0138
98 2YU 66 0346
Clicking noise - To repair the clicking noise, follow steps 1 to 3 in sequence.
Cause:
Insufficient lubrication of the ball socket in the clutch master cylinder.
